Spiral Roller Conveyor

About Spiral Roller Conveyor Solutions

Intellimove India Private Limited offers Spiral Roller Conveyor Solutions, designed to efficiently move products vertically or at an incline, utilizing gravity to facilitate smooth and continuous material flow. Also known as gravity spiral conveyors, these systems enable high throughput, making them perfect for handling a wide variety of products in industries such as manufacturing, logistics, and distribution. The Spiral Roller Conveyors are capable of operating at speeds exceeding 200 feet per minute and can be optionally reversible, providing flexibility and optimized performance in diverse operational settings.

These conveyors offer an efficient and space-saving solution by transporting products up or down without the need for electrical power, making them an eco-friendly choice. The robust design and customizable options make them ideal for businesses looking to streamline material handling processes and increase overall productivity.

Features of Spiral Roller Conveyor Solutions

Gravity-Operated Design: Utilizes gravity to move products vertically or at an incline, eliminating the need for external power sources and reducing energy consumption.
High Throughput: Capable of handling high volumes of products with ease, ensuring smooth and continuous material flow at speeds of up to 200 FPM or more.
Reversible Operation: Optional reversible functionality allows for versatile operation, making it ideal for various workflows and processes.
Space-Saving: Compact design helps optimize floor space by efficiently conveying products in a vertical or spiral path, ideal for environments with limited space.
Customizable Design: Available in various sizes, angles, and configurations to suit specific operational needs, making it adaptable to a wide range of industries.
Durable Construction: Built with high-quality materials, ensuring long-lasting durability and performance in demanding environments.
Smooth and Safe Operation: Offers smooth product movement with minimal friction, reducing wear and tear on both products and conveyor components.
Low Maintenance: Designed with minimal maintenance requirements, thanks to its simple gravity-powered system, ensuring cost-effective and hassle-free operation.
Efficient Product Handling: Ideal for handling products of various sizes and weights, from small packages to heavier items, with the ability to gently transport products without damaging them.
Eco-Friendly: Energy-efficient design, reducing the need for electrical power and offering an environmentally friendly material handling solution.
Versatile Application: Suitable for use in industries such as logistics, manufacturing, food processing, and distribution, especially in environments where vertical or inclined movement is required.

Applications Areas of Spiral Roller Conveyor Solutions

Warehousing and Distribution Centers: Efficiently transports goods between different levels of storage or processing areas, optimizing space usage and enhancing material flow in busy distribution hubs.
Manufacturing Plants: Ideal for moving products up or down between floors in manufacturing facilities, ensuring smooth and continuous product handling during production.
Food and Beverage Industry: Used to transport packaged food products or raw ingredients in food processing plants, ensuring an uninterrupted flow while maintaining safety and hygiene standards.
Logistics and Parcel Sorting: In logistics hubs or sorting centers, spiral roller conveyors facilitate the vertical movement of parcels and packages, optimizing sorting processes and reducing manual handling.
Retail and E-Commerce: Useful for moving products vertically within fulfillment centers, enhancing the efficiency of order picking and product storage in e-commerce warehouses.
Pharmaceutical Industry: Transports sensitive pharmaceutical products or materials, offering smooth handling while adhering to strict industry standards.
Electronics Manufacturing: Helps in the movement of electronic components or assembled products between production lines or floors, ensuring quick and safe material handling.
Packaging Industry: Ideal for conveying packaged goods in packaging plants, especially when goods need to be moved between different packaging stations or to storage areas.
Packaging Industry: Ideal for conveying packaged goods in packaging plants, especially when goods need to be moved between different packaging stations or to storage areas.
Textile Industry: Facilitates the movement of rolls of fabric or finished textile products between different areas within textile manufacturing or storage facilities.
Cold Storage and Refrigerated Warehouses: Efficiently transports temperature-sensitive goods up and down in cold storage facilities, reducing manual handling while ensuring product integrity.
Automotive Industry: Transports automotive components and parts between assembly stations or storage areas in automotive manufacturing plants, ensuring smooth production flow.
Airport Baggage Handling: Spiral conveyors are used in airports to move luggage between different levels of baggage handling systems, ensuring fast and reliable service.

Ideal Specifications of Spiral Roller Conveyor Solutions

Load Capacity: Capable of handling varying loads ranging from 5 kg to 1000 kg, depending on the specific requirements of the application and product type.
Conveyor Speed: Operational speed ranging from 50 to 200 feet per minute (FPM), customizable for optimal performance depending on the material handling needs.
Inclination Angle: Flexible inclination angles ranging from 15° to 45°, suitable for different space constraints and vertical transport requirements.
Roller Diameter: Available in roller diameters of 50 mm to 150 mm, ensuring smooth movement of products based on their weight and size.
Roller Material: High-quality, corrosion-resistant materials such as galvanized steel, stainless steel, or PVC-coated rollers for enhanced durability and smooth product flow.
Conveyor Length: Customizable lengths from 2 meters to 15 meters or more, depending on the required vertical transport height or distance.
Frame Construction: Heavy-duty steel or stainless steel frame construction designed for long-term reliability and to withstand heavy-duty use in industrial environments.
Motorization: Gravity-powered or motorized systems with low energy consumption, depending on the application requirements.
Control Options: User-friendly control systems, with options for manual or automated controls, PLC integration for real-time monitoring, and optional remote control.
Safety Features: Equipped with safety rails, anti-slip surface, emergency stop buttons, and overload protection mechanisms to ensure operator safety.
Customizable Design: Tailored to meet specific industry needs, with adjustable roller spacing, varying incline angles, and platform widths for handling different products.
Noise Level: Low-noise operation to maintain a quiet work environment, with optional soundproofing for noise-sensitive applications.
Energy Efficiency: Designed with energy-efficient systems, reducing electricity consumption while maintaining high throughput performance.
Maintenance: Easy access for maintenance with low wear and tear, ensuring minimum downtime and lower maintenance costs.
Compliance with Standards: Conforms to industry standards such as ISO 9001, CE, and OSHA to ensure product quality, reliability, and safety compliance.
Environmental Compatibility: Suitable for both indoor and outdoor environments, with corrosion-resistant options available for use in harsh conditions.